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Ribbon Blender

Name: Ribbon Blender
Brand: SANJAY ENGINEERING WORKS
Price: 78000 INR
Availability: InStock

Price 78000 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Ribbon Blender Specification

Noise Level
75 dB

Features
Uniform mixing, easy discharge, low maintenance

Frequency
50/60 Hz

Usage & Applications
Mixing of powder, granules, food, pharmaceuticals, chemicals

Phase
Three Phase

Temperature
Ambient to 80C max (depending on material)

Type
Other

Material
Stainless steel

Capacity
500-2000 L (varies per model)

Computerized
Yes

Control Mode
Automatic

Voltage
220V / 380V

Power
5-15 kW (depends on size)

Weight (kg)
Approx. 500-1500 kg

Dimension (L*W*H)
2400 x 800 x 1500 mm (standard, customizable)

Color
Silver

Loading
Top loading with dust cover

Internal Finish
Mirror polished

Mixing Time
10-15 minutes per batch

Discharge Mode
Manual or pneumatic automated

External Finish
Matt / Brush finish

Shaft Sealing
Oil seal with gland packing

Main Shaft Speed
35-45 RPM

Drive Type
Gearbox driven

Safety
Overload protection, emergency stop switch

Customization
Available for material contact parts and size

Ribbon Blender Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
1 Week

Main Domestic Market
Gujarat

About Ribbon Blender

Ribbon Blender

Salient Features:-

Ribbon Blenders consist of a U-shaped horizontal trough and a specially fabricated ribbon agitator.
Ribbon Blenders agitator consists of a set of inner and outer helical agitators.
The outer ribbon moves materials in one direction and the inner ribbon moves the materials in the opposite direction.
Ribbon Blenders ribbons rotate at approximately 300 fpm moves materials both radially and laterally to insure thorough blends in short cycle times.
Ribbon Blender is mounted on supports providing a discharge clearance of 36".
Ribbon Blenders are available in capacities ranging from 10 Ltrs to 1000 Ltrs and manufactured as per GMP & GMP norms with SS 304 / SS 316 Construction.

Versatile Mixing for Diverse Applications

This ribbon blender serves a variety of industries, efficiently handling powders, granules, and blend formulations for food, pharmaceuticals, and chemicals. Its robust stainless steel design and adjustable batch capacities from 500 to 2000 liters make it adaptable for different manufacturing scales. The mirror-polished inner surface ensures hygienic mixing, critical for sensitive product environments.

Precision Operation and Automation

The blended unit is equipped with an automatic control system and computerized features, allowing for consistent, repeatable mixing results. With options for manual or pneumatic discharge and a secure dust cover for top loading, operators enjoy convenience and enhanced safety. Overload protection and an emergency stop elevate operator protection, meeting stringent industry safety standards.

Customizable and Easy to Maintain

Customization is offered for material contact parts, size, and finish to meet unique production requirements. The oil seal with gland packing design provides effective shaft sealing, minimizing leaks. Its matt external finish supports easy cleaning and low maintenance, ensuring extended operational reliability with minimal downtime.

FAQ's of Ribbon Blender:

Q: How does the gearbox-driven mechanism benefit the ribbon blender's performance?

A: The gearbox-driven mechanism provides consistent and efficient torque to the mixing shaft, enabling smooth blending at 35-45 RPM. This ensures uniform mixing for a variety of materials, even those with different particle sizes or densities.

Q: What types of materials can be blended using this ribbon blender?

A: This ribbon blender is suitable for mixing powders, granules, food ingredients, pharmaceutical compounds, and chemicals. Its gentle yet thorough mixing action preserves material integrity while achieving homogeneous blends.

Q: Where should the ribbon blender be installed for optimal performance?

A: For best results, the ribbon blender should be installed in a well-ventilated, stable area with access to necessary electrical supply (220V/380V, three-phase). Allow adequate space for loading, unloading, and routine maintenance.

Q: What is the process for discharging mixed materials from the blender?

A: Mixed materials can be discharged manually or using the pneumatic automated discharge mode, depending on the model's configuration. The discharge mechanism is designed for easy and complete material release, minimizing product loss and facilitating swift batch changes.

Q: When is customization of the ribbon blender recommended?

A: Customization is recommended when your production requires specific material contact parts, alternative capacities, unique dimensions, or specialized finishes to accommodate different product formulations or processing environments.

Q: What safety measures are included with the ribbon blender?

A: Safety features include overload protection and an emergency stop switch, providing immediate shutdown in case of abnormal operation. The top-loading dust cover also minimizes exposure to airborne particulates, enhancing operator safety.

Q: How does the internal mirror-polished finish benefit the mixing process?

A: The mirror-polished internal finish prevents material buildup, facilitates easy cleaning, and supports hygienic processing-especially important for food and pharmaceutical applications. It ensures product quality by reducing the risk of contamination.

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